Polypropylene Needle-Punched Felt (PP Felt)

Polypropylene Needle-Punched Felt Overview

Polypropylene (PP) needle-punched felt is a lightweight, hydrophobic, chemically inert non-woven filter media manufactured from 100% polypropylene staple fibers. Through a high-density needle-punching process, the fibers are mechanically entangled into a uniform, porous, three-dimensional structure that provides stable permeability, low resistance, and strong chemical durability.

Its excellent resistance to moisture, acids, alkalis, and organic solvents makes PP felt a preferred choice for liquid-solid separation, wet dust filtration, wastewater treatment, and general low-temperature industrial filtration applications. Polypropylene felt is widely used in industries where high humidity or corrosive liquids would quickly damage polyester or other temperature-sensitive media.

Key Material Profile

  • Material: 100% polypropylene staple fiber, needle-punched
  • Temperature Rating: Continuous 80–90 °C; short peaks up to 100–110 °C
  • Chemical Resistance: Excellent resistance to acids, alkalis, salts, and many solvents
  • Moisture Tolerance: Hydrophobic fiber structure—ideal for humid or liquid filtration
  • Filtration Structure: Open-porous, low-density matrix enabling stable airflow and low pressure drop
  • Mechanical Properties: Lightweight, flexible, corrosion-proof, and easy to handle
  • Applications: Liquid filtration, sludge dewatering, chemical processing, food & grain handling, dust collection in low-temperature environments

PP felt is especially suitable for systems where chemical compatibility, moisture resistance, and cost-effectiveness matter more than high-temperature stability.

Available Surface Treatments

01
Singeing

smoother surface, reduced fiber shedding

02
Calendering

denser surface, improved particle capture

03
Heat-setting

dimensional stability under thermal cycling

04
Oil & water repellent finish

enhanced resistance to sticky slurry or wet dust

05
Anti-static treatment

for explosive or combustible dust

06
PTFE coating or membrane

reduces emissions and improves filtration of fine particulates

Polypropylene Needle-Punched Felt Specifications

Model Weight (g/m²) Thickness (mm) Air Permeability (m³/m²/min) Tensile Strength Warp (N/5×20cm) Tensile Strength Weft (N/5×20cm) Tensile Elongation Warp (%) Tensile Elongation Weft (%) Operating Temp. (°C/°F) Max Surge Temp. (°C/°F) Suitable pH Value
OMPP-01 550 3.5 10 1000 1500 50 50 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-05 400 2.5 20 500 1000 60 60 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-10 400 2.2 24 500 1000 80 80 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-25 400 3.0 35 500 1000 85 85 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-50 320 3.5 100 500 600 100 80 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-75 320 3.5 130 500 600 100 80 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-100 350 3.8 100 500 500 100 100 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12
OMPP-200 400 3.8 130 500 600 110 100 130 / 266 (Dry Heat) 150 / 302 (Dry Heat) 1–12

INDUSTRIAL
APPLICATIONS

Polypropylene (PP) needle-punched felt is a lightweight, hydrophobic, and chemically resistant filter media ideal for liquid-solid separation, wet dust filtration, and low-temperature industrial applications. It offers stable permeability, low pressure drop, and strong durability across a wide pH range, making it suitable for wastewater treatment, chemical processing, and humid environments.

Liquid Filtration & Water Treatment

Liquid Filtration & Water Treatment

Polypropylene felt is widely used in filter presses, liquid bag filters, and clarification systems because of its hydrophobic nature and superior chemical resistance. Typical uses include: Industrial wastewater treatment, Pre-filtration for RO/UF systems, Chemical and pharmaceutical liquid processing, Sludge dewatering and oil-water separation.

Wet Dust Collection & High-Humidity Environments

Wet Dust Collection & High-Humidity Environments

Where polyester suffers from hydrolysis, PP felt maintains dimensional stability and filtration efficiency. Ideal for: Hygroscopic dust, Humid exhaust gas ducts, Moist chemical dust filtration

Food, Grain, and Organic Dust

Food, Grain, and Organic Dust

Because PP is lightweight, clean, and compatible with mild food-grade conditions, it is commonly used in: Grain processing, Starch production, Sugar filtration, Organic dust recovery

Engineering Support & Customization

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Pre-Project Technical Evaluation

Before selecting PP felt, Omela performs a detailed assessment of:

  • Operating temperature (< 100 °C recommended)
  • Moisture level and condensation risk
  • Chemical composition (acids, alkalis, solvents)
  • Dust or liquid characteristics
  • Required filtration efficiency and permeability
  • Compatibility with existing filter housings or bag cages

This ensures the chosen PP media meets performance, durability, and regulatory requirements.

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Custom Engineering Solutions

Omela offers tailored polypropylene felt configurations, including:

  • Selection of felt weight, thickness, and permeability
  • Optional scrim reinforcement for higher mechanical strength
  • Customized surface treatments (singeing, calendering, membrane coating)
  • Optimization for liquid filtration, dust collection, or dual-medium separation
  • Engineering support to match PP felt with existing filtration systems
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Quality Assurance & Testing

Each batch of PP felt undergoes strict testing:

  • Air permeability and pressure-drop verification
  • Tensile and elongation testing
  • Dimensional stability under humidity and temperature
  • Chemical compatibility checks
  • Visual and surface uniformity inspection

All PP felt is manufactured to deliver consistent, predictable performance in demanding industrial environments.

LET’S WORK TOGETHER

Why Choose Omela Filtration?

Choosing the right filtration supplier affects everything from system stability to maintenance downtime. At Omela Filtration, we combine reliable materials, controlled production, and years of industry experience to support dust and liquid filtration needs across different plants and applications.

We use consistent-grade filter media, sewing thread and metals sourced from qualified suppliers. Each batch is checked for weight, thickness, air permeability and tensile strength to keep performance steady across shipments.

Our facility is equipped with modern sewing lines, hot-welding machines and automated inspection tools. This keeps production efficient and helps us meet tight delivery schedules, even on custom orders.

Our engineers and technicians have long experience with dust collectors, liquid systems and industry-specific conditions. They help you match materials to temperature, chemistry and air-to-cloth ratios to avoid unnecessary failures.

From sampling to documentation and shipping, our team responds quickly and keeps information clear. Customers in cement, asphalt, power and water-treatment plants rely on our service to resolve problems without delay.

From the first technical discussion to installation and long-term maintenance, our team stays involved at every stage. We analyze your operating conditions, adjust product designs when needed, and ensure the final filtration setup works reliably in real plant environments. After delivery, our service team continues to provide guidance and troubleshooting support, helping you keep your system stable and downtime low.


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Frequest Asked Questions

1. What operating temperature range is suitable for polypropylene needle-punched felt?
2. Is polypropylene felt suitable for humid or wet filtration environments?
3. How chemically resistant is PP needle-punched felt?
4. What surface treatments or customizations are available for PP felt?
5. Can polypropylene filter bags be used in standard baghouses?
6. What information is needed to recommend the correct PP filter media?
5/5 - (3 votes)

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With 20+ years of experience and 1000+ global clients, we deliver stable filtration performance and dependable dust-collector operation.