Galvanized Steel Filter Bag Cages

Galvanized Steel Filter Bag Cages

Galvanized Steel Filter Bag Cages Oveview

Galvanized Steel Filter Bag Cages are cost-effective, corrosion-protected support structures designed to maintain filter bag shape, ensure smooth airflow, and withstand the mechanical force of pulse-jet cleaning. They are widely used in cement plants, boilers, steel mills, grain dust systems, carbon black, and general industrial dust collection where moderate corrosion levels exist and long service life is required at a competitive cost.

Zinc Coating Quality

  • Hot-dip galvanizing (highest corrosion resistance; thick zinc layer).
  • Electro-galvanizing (smooth finish; economical; good for indoor systems).
  • Provides protection against rust, humidity, condensation, and mild chemical exposure.

Mechanical Specifications

  • Wire diameter: 3.0–5.0 mm
  • Vertical wires: 8 / 10 / 12 / 16 / 20 / 24
  • Ring spacing: 6″ or 8″ for controlled airflow and minimized bag abrasion
  • Cage shapes: Round, oval, diamond, pleated/star
  • Diameter options: 100–200 mm

Surface & Structural Features

  • Smooth, burr-free welds to protect filter bag fabric
  • Straightness and ring alignment ensure low pressure drop & stable filtration performance

Compatibility & Connection Types

  • Suitable for snap-band, sew-in, or cuff-style bags
  • Optional components:
    • Venturis (steel or aluminum)
    • Collars, flanges, clamps
    • Custom cage lengths and multi-section designs
Galvanized Steel Filter Bag Cages

Specifications of Galvanized Steel Filter Bag Cages

Types Round, oval, diamond, pleated.
Wire Diameter 3.0/3.2/3.5/3.8/4.0/5.0mm.
Number of Wires 8/10/12/16/20/24.
Ring Space 6 inch or 8 inch (15.24cm or 20.32cm).
Cage Diameter 4 inch to 8 inch (100mm to 200mm).
Wire Thickness 2mm to 5mm.
Material Carbon Steel, Titanium Steel, Galvanized Steel, Stainless Steel.
Connection Methods Flanges, collars, or venturis.
Finishment Epoxy, silicon, PVC vinyl coating.
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INDUSTRIAL
APPLICATIONS

Engineered for high-temperature, corrosive, abrasive, and heavy-dust industrial environments, Galvanized Steel filter bag cages deliver exceptional structural stability, long service life, and consistent filtration performance.

More Applications
Cement, Lime & High-Dust Baghouse Filtration

Cement, Lime & High-Dust Baghouse Filtration

Stainless steel cages are the preferred choice for cement kilns, clinker coolers, lime kilns, and preheater towers due to their ability to withstand: constant high dust loading, abrasive particles, elevated operating temperatures, continuous pulse-jet impact.

Steel Plants, Metallurgy & Foundry Exhaust Systems

Steel Plants, Metallurgy & Foundry Exhaust Systems

Ideal for steel mills and metallurgical operations where flue gas contains corrosive fumes, high-temperature particulates, and sparks. Stainless steel cages offer: excellent resistance to oxidizing and acidic gas, stable structural support under thermal cycling, minimized risk of deformation during heavy pulse cleaning.

Waste-Incineration, Power Generation & Chemical Processing

Waste-Incineration, Power Generation & Chemical Processing

Stainless steel cages maintain mechanical strength even under extreme pH, moisture, and temperature conditions. Their smooth welded finish reduces abrasion, helping improve bag performance and lower total operating cost (TOC).

Engineering Support & Customization

Engineering card image

Pre-Project Technical Evaluation

  • Analyse dust chemistry, humidity and corrosion level to confirm galvanized steel is sufficient or if stainless/titanium is required.
  • Review operating temperature and dew-point to judge condensation risk in cement, boiler, steel or grain systems.
  • Evaluate dust loading, particle size, abrasiveness and stickiness, plus pulse-jet cleaning intensity.
  • Check compatibility with bag type (snap-band, sew-in, cuff), bag diameter and length, and existing tube-sheet layout.
  • Estimate expected service life and maintenance intervals to choose hot-dip or electro-galvanized finishing.
Engineering card image

Custom Engineering Solutions

  • Base material: low-carbon steel wire with hot-dip or electro-galvanized zinc coating for cost-effective corrosion protection.
  • Mechanical options:

    • Wire diameter: 3.0–5.0 mm
    • Vertical wires: 8 / 10 / 12 / 16 / 20 / 24
    • Ring spacing: 6″ or 8″
    • Diameter: 100–200 mm
  • Cage shapes: round, oval, diamond, pleated / star to match baghouse air-to-cloth ratio and space constraints.
  • Optional add-ons: venturis (steel or aluminium), collars, flanges, clamps, multi-section cages for tall housings.
Engineering card image

Quality Assurance & Testing

  • Zinc coating inspection: thickness and adhesion checks for hot-dip / electro-galvanized layers; verification of full coverage with no bare steel.
  • Corrosion-resistance assessment under humidity and light chemical exposure to ensure long-term rust protection.
  • Weld quality and edge finishing: smooth, burr-free joints to protect filter bag fabric.
  • Dimensional checks: cage diameter, straightness, ring spacing and wire alignment for low pressure drop and stable airflow.
  • Final visual and functional inspection on each batch to confirm mechanical rigidity and consistent filtration performance.
LET’S WORK TOGETHER

Why Choose Omela Filtration?

Choosing the right filtration supplier affects everything from system stability to maintenance downtime. At Omela Filtration, we combine reliable materials, controlled production, and years of industry experience to support dust and liquid filtration needs across different plants and applications.

We use consistent-grade filter media, sewing thread and metals sourced from qualified suppliers. Each batch is checked for weight, thickness, air permeability and tensile strength to keep performance steady across shipments.

Our facility is equipped with modern sewing lines, hot-welding machines and automated inspection tools. This keeps production efficient and helps us meet tight delivery schedules, even on custom orders.

Our engineers and technicians have long experience with dust collectors, liquid systems and industry-specific conditions. They help you match materials to temperature, chemistry and air-to-cloth ratios to avoid unnecessary failures.

From sampling to documentation and shipping, our team responds quickly and keeps information clear. Customers in cement, asphalt, power and water-treatment plants rely on our service to resolve problems without delay.

From the first technical discussion to installation and long-term maintenance, our team stays involved at every stage. We analyze your operating conditions, adjust product designs when needed, and ensure the final filtration setup works reliably in real plant environments. After delivery, our service team continues to provide guidance and troubleshooting support, helping you keep your system stable and downtime low.

Donaldson
nederman
camfil-apc
cnbm
ACC
Metso

Frequest Asked Questions

1. When should I choose galvanized steel filter bag cages instead of stainless steel?
2. What is the difference between hot-dip galvanized and electro-galvanized cages?
3. How do I select the correct cage configuration for my baghouse?
4. What quality checks are performed to ensure reliable galvanized steel cages?
5/5 - (3 votes)

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Backed by 20+ years of experience and 1000+ clients, Omela Filtration provides dependable solutions for both industrial liquid filtration and dust-collection systems—ensuring stable performance, efficiency, and long-term reliability.

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